Influence of Melt Quality on Machinability of HPDC Al9Si3Cu

In general, many cast parts require a final surface finish which could be sand blasting, grinding, or machining. In such applications, the cutting tool life is a critical parameter where the mass production rate becomes important. Therefore, in this work, the correlation between melt quality and mac...

Full description

Saved in:
Bibliographic Details
Published in:JOM (1989) 2022-09, Vol.74 (9), p.3214-3220
Main Authors: Kalkan, I. H., Vardar, O., Hızlı, I. G., Dispinar, D.
Format: Article
Language:English
Subjects:
Alloys
Aluminum alloys
Chemistry/Food Science
Cutting tools
Diamond machining
Diamond tools
Earth Sciences
Engineering
Environment
Health
Machinability
Mass production
Mechanical properties
Physics
Polycrystalline diamond
Safety and Environmental Sustainability in Aluminum Recovery
Sandblasting
Surface finish
Tool life
Citations: Items that this one cites
Online Access:Get full text
Tags: Add Tag
No Tags, Be the first to tag this record!
Description
Summary:In general, many cast parts require a final surface finish which could be sand blasting, grinding, or machining. In such applications, the cutting tool life is a critical parameter where the mass production rate becomes important. Therefore, in this work, the correlation between melt quality and machinability of the high-pressure die-cast Al9Si3Cu alloy was investigated. Prior to casting, reduced pressure test samples were collected to quantify the melt cleanliness by means of bifilm index. The tool life was measured based on the fracture of the PCD (polycrystalline diamond) cutting tools. It was found that, when the bifilm index was high (i.e., bad quality), 16 cutting tools were used for the machining of 10,000 parts. On the other hand, when the bifilm index was low (good quality melt), only 4 tools were used for 12,000 machined parts.
ISSN:1047-4838
1543-1851
DOI:10.1007/s11837-022-05220-4