Thermal analysis of an oil jet-dry sump transmission gear under mixed-elastohydrodynamic conditions

Improved fuel efficiency and reduced emissions are key drivers for modern drivetrain systems. Therefore, in recent years, dry sumps with air-oil mist lubrication have been used for efficient transmission design in order to reduce the churning losses. With dry sumps appropriate cooling measures shoul...

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Main Authors: Ehsan Fatourehchi, Hamed Shahmohamadi, Mahdi Mohammadpour, Ramin Rahmani, Stephanos Theodossiades, Homer Rahnejat
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Published: 2018
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Online Access:https://hdl.handle.net/2134/28373
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spelling rr-article-95644372018-04-26T00:00:00Z Thermal analysis of an oil jet-dry sump transmission gear under mixed-elastohydrodynamic conditions Ehsan Fatourehchi (1257477) Hamed Shahmohamadi (7129070) Mahdi Mohammadpour (7204604) Ramin Rahmani (1250418) Stephanos Theodossiades (1247457) Homer Rahnejat (1247550) Mechanical engineering not elsewhere classified Dry sump transmission Thermo-elastohydrodynamics Heat transfer Oil jet Mechanical Engineering not elsewhere classified Improved fuel efficiency and reduced emissions are key drivers for modern drivetrain systems. Therefore, in recent years, dry sumps with air-oil mist lubrication have been used for efficient transmission design in order to reduce the churning losses. With dry sumps appropriate cooling measures should be implemented to dissipate the generated contact heat in an efficient manner. This paper integrates a tribological model with three dimensional thermofluid analysis in order to predict the heat generated in the lubricated meshing gear contacts and its dissipation rate by an impinging oil jet in air-oil mist environment. Such an approach has not hitherto been reported in literature. The results show that the generated heat under realistic conditions cannot be entirely dissipated by the impinging oil jet in the air-oil mist transmission casing. Numerical results are used to derive extrapolated regressed equations for heat transfer purposes for time-efficient analysis. These conform well with the detailed numerical results. 2018-04-26T00:00:00Z Text Journal contribution 2134/28373 https://figshare.com/articles/journal_contribution/Thermal_analysis_of_an_oil_jet-dry_sump_transmission_gear_under_mixed-elastohydrodynamic_conditions/9564437 CC BY 4.0
institution Loughborough University
collection Figshare
topic Mechanical engineering not elsewhere classified
Dry sump transmission
Thermo-elastohydrodynamics
Heat transfer
Oil jet
Mechanical Engineering not elsewhere classified
spellingShingle Mechanical engineering not elsewhere classified
Dry sump transmission
Thermo-elastohydrodynamics
Heat transfer
Oil jet
Mechanical Engineering not elsewhere classified
Ehsan Fatourehchi
Hamed Shahmohamadi
Mahdi Mohammadpour
Ramin Rahmani
Stephanos Theodossiades
Homer Rahnejat
Thermal analysis of an oil jet-dry sump transmission gear under mixed-elastohydrodynamic conditions
description Improved fuel efficiency and reduced emissions are key drivers for modern drivetrain systems. Therefore, in recent years, dry sumps with air-oil mist lubrication have been used for efficient transmission design in order to reduce the churning losses. With dry sumps appropriate cooling measures should be implemented to dissipate the generated contact heat in an efficient manner. This paper integrates a tribological model with three dimensional thermofluid analysis in order to predict the heat generated in the lubricated meshing gear contacts and its dissipation rate by an impinging oil jet in air-oil mist environment. Such an approach has not hitherto been reported in literature. The results show that the generated heat under realistic conditions cannot be entirely dissipated by the impinging oil jet in the air-oil mist transmission casing. Numerical results are used to derive extrapolated regressed equations for heat transfer purposes for time-efficient analysis. These conform well with the detailed numerical results.
format Default
Article
author Ehsan Fatourehchi
Hamed Shahmohamadi
Mahdi Mohammadpour
Ramin Rahmani
Stephanos Theodossiades
Homer Rahnejat
author_facet Ehsan Fatourehchi
Hamed Shahmohamadi
Mahdi Mohammadpour
Ramin Rahmani
Stephanos Theodossiades
Homer Rahnejat
author_sort Ehsan Fatourehchi (1257477)
title Thermal analysis of an oil jet-dry sump transmission gear under mixed-elastohydrodynamic conditions
title_short Thermal analysis of an oil jet-dry sump transmission gear under mixed-elastohydrodynamic conditions
title_full Thermal analysis of an oil jet-dry sump transmission gear under mixed-elastohydrodynamic conditions
title_fullStr Thermal analysis of an oil jet-dry sump transmission gear under mixed-elastohydrodynamic conditions
title_full_unstemmed Thermal analysis of an oil jet-dry sump transmission gear under mixed-elastohydrodynamic conditions
title_sort thermal analysis of an oil jet-dry sump transmission gear under mixed-elastohydrodynamic conditions
publishDate 2018
url https://hdl.handle.net/2134/28373
_version_ 1797731374974631936