Reducing environmental impact of production during a rolling blackout policy – a multi-objective schedule optimisation approach

Many manufacturing companies in China currently are suffering from a Rolling Blackout policy for the industry electricity supply which means that the government electricity is cut off several days in every week resulting in manufacturing companies illegally starting their own diesel generators to ma...

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Main Authors: Ying Liu, Haibo Dong, Niels Lohse, Sanja Petrovic
Format: Default Article
Published: 2015
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Online Access:https://hdl.handle.net/2134/17437
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spelling rr-article-95625142015-01-01T00:00:00Z Reducing environmental impact of production during a rolling blackout policy – a multi-objective schedule optimisation approach Ying Liu (1402387) Haibo Dong (501203) Niels Lohse (1251180) Sanja Petrovic (7211882) Mechanical engineering not elsewhere classified Energy efficient production planning Sustainable manufacturing Job shop scheduling Mechanical Engineering not elsewhere classified Many manufacturing companies in China currently are suffering from a Rolling Blackout policy for the industry electricity supply which means that the government electricity is cut off several days in every week resulting in manufacturing companies illegally starting their own diesel generators to maintain production. However, the private generation of electricity is more polluting and costly than the government supplied resource. Thus, the increased price of energy and the requirement to become more environmentally sustainable exert substantial pressures on manufacturing enterprises to reduce energy consumption for cost saving and to become more environmentally friendly. Scheduling of less energy consumption critical operations during rolling blackout periods can help minimise the negative effect of this policy. This is a multi-objective optimisation problem as production due dates cannot be ignored and cost is not directly proportional to electricity consumption anymore. Optimal scheduling even of relatively small production orders is clearly beyond the capability of manual tools or common single objective scheduling optimisation methods. Therefore, a multi-objective scheduling optimisation method has been developed which includes reducing electricity consumption and its related cost as part of the objectives in addition to total weighted tardiness. This research focuses on classical job shop environments which are widely used in the manufacturing industry in China and the rest of the world. A mathematical model for the tri-objectives problem that minimises total electricity cost, total electricity consumption and total weighted tardiness has been developed. A specific heuristic has been devised for investigating how the Rolling Blackout policy affects the performance of existing scheduling plans. This heuristic can also be used as a remedial measurement by plant managers if they do not have access to multi-objective optimisation tools. The Non-dominant Sorting Genetic Algorithm has been used as the basis for solving the optimisation problem. Case studies based on four modified job shop instances have been studied to show the effectiveness of the proposed heuristic and the algorithm. 2015-01-01T00:00:00Z Text Journal contribution 2134/17437 https://figshare.com/articles/journal_contribution/Reducing_environmental_impact_of_production_during_a_rolling_blackout_policy_a_multi-objective_schedule_optimisation_approach/9562514 CC BY-NC-ND 4.0
institution Loughborough University
collection Figshare
topic Mechanical engineering not elsewhere classified
Energy efficient production planning
Sustainable manufacturing
Job shop scheduling
Mechanical Engineering not elsewhere classified
spellingShingle Mechanical engineering not elsewhere classified
Energy efficient production planning
Sustainable manufacturing
Job shop scheduling
Mechanical Engineering not elsewhere classified
Ying Liu
Haibo Dong
Niels Lohse
Sanja Petrovic
Reducing environmental impact of production during a rolling blackout policy – a multi-objective schedule optimisation approach
description Many manufacturing companies in China currently are suffering from a Rolling Blackout policy for the industry electricity supply which means that the government electricity is cut off several days in every week resulting in manufacturing companies illegally starting their own diesel generators to maintain production. However, the private generation of electricity is more polluting and costly than the government supplied resource. Thus, the increased price of energy and the requirement to become more environmentally sustainable exert substantial pressures on manufacturing enterprises to reduce energy consumption for cost saving and to become more environmentally friendly. Scheduling of less energy consumption critical operations during rolling blackout periods can help minimise the negative effect of this policy. This is a multi-objective optimisation problem as production due dates cannot be ignored and cost is not directly proportional to electricity consumption anymore. Optimal scheduling even of relatively small production orders is clearly beyond the capability of manual tools or common single objective scheduling optimisation methods. Therefore, a multi-objective scheduling optimisation method has been developed which includes reducing electricity consumption and its related cost as part of the objectives in addition to total weighted tardiness. This research focuses on classical job shop environments which are widely used in the manufacturing industry in China and the rest of the world. A mathematical model for the tri-objectives problem that minimises total electricity cost, total electricity consumption and total weighted tardiness has been developed. A specific heuristic has been devised for investigating how the Rolling Blackout policy affects the performance of existing scheduling plans. This heuristic can also be used as a remedial measurement by plant managers if they do not have access to multi-objective optimisation tools. The Non-dominant Sorting Genetic Algorithm has been used as the basis for solving the optimisation problem. Case studies based on four modified job shop instances have been studied to show the effectiveness of the proposed heuristic and the algorithm.
format Default
Article
author Ying Liu
Haibo Dong
Niels Lohse
Sanja Petrovic
author_facet Ying Liu
Haibo Dong
Niels Lohse
Sanja Petrovic
author_sort Ying Liu (1402387)
title Reducing environmental impact of production during a rolling blackout policy – a multi-objective schedule optimisation approach
title_short Reducing environmental impact of production during a rolling blackout policy – a multi-objective schedule optimisation approach
title_full Reducing environmental impact of production during a rolling blackout policy – a multi-objective schedule optimisation approach
title_fullStr Reducing environmental impact of production during a rolling blackout policy – a multi-objective schedule optimisation approach
title_full_unstemmed Reducing environmental impact of production during a rolling blackout policy – a multi-objective schedule optimisation approach
title_sort reducing environmental impact of production during a rolling blackout policy – a multi-objective schedule optimisation approach
publishDate 2015
url https://hdl.handle.net/2134/17437
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