A test procedure to investigate lubricant-surface combination for high performance racing transmissions

Compact light weight and dry sump (significantly reduced volume of lubricant) are the desired attributes for high performance racing transmissions, whilst improving upon efficiency and reliability remain paramount objectives. The complex multi-objective nature of this task points to an integrated ap...

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Main Authors: Ed Humphrey, Nick Morris, Ramin Rahmani, Homer Rahnejat, Greg Rapson
Format: Default Conference proceeding
Published: 2017
Subjects:
Online Access:https://hdl.handle.net/2134/26550
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spelling rr-article-95527372017-01-01T00:00:00Z A test procedure to investigate lubricant-surface combination for high performance racing transmissions Ed Humphrey (3235584) Nick Morris (1256529) Ramin Rahmani (1250418) Homer Rahnejat (1247550) Greg Rapson (7208747) Mechanical engineering not elsewhere classified untagged Mechanical Engineering not elsewhere classified Compact light weight and dry sump (significantly reduced volume of lubricant) are the desired attributes for high performance racing transmissions, whilst improving upon efficiency and reliability remain paramount objectives. The complex multi-objective nature of this task points to an integrated approach to lubricant-mechanical system optimisation. The extreme operating conditions in racing transmissions, such as contact kinematics and thermal loading present significant tribological challenges. Thin lubricant films in non-Newtonian shear are subjected to mixed thermo-elastohydrodynamic regime of lubrication. Under these conditions boundary active lubricant species often determine the contact tribological performance rather than the bulk rheological properties of the lubricant itself. Therefore, the interaction of lubricant additive package with the contacting solid surfaces is the key to an optimised solution. The paper investigates the lubricant-surface interfacial effect upon frictional characteristics in contact conditions which are representative of gear teeth meshing conditions in high performance transmissions. The study uses pin-on-disc tribometry. As the contact conditions are mainly governed by the formation of surface-adhered tribo-films, their effect upon frictional characteristics is further investigated through use of atomic force microscopy (AFM) in lateral force mode (LFM). A test procedure is presented to benchmark lubricant additive package-surface combinations for improved tribological performance. The investigation takes into account surface material, surface topography and lubricant additive package, all of which affect the tribo-chemical absorption or bonding of a thin film to the contacting surfaces. The test protocol also includes surface chemical spectrometry and Scanning Electron Microscopy (SEM). The presented methodology has not hitherto been reported in literature. 2017-01-01T00:00:00Z Text Conference contribution 2134/26550 https://figshare.com/articles/conference_contribution/A_test_procedure_to_investigate_lubricant-surface_combination_for_high_performance_racing_transmissions/9552737 CC BY-NC-ND 4.0
institution Loughborough University
collection Figshare
topic Mechanical engineering not elsewhere classified
untagged
Mechanical Engineering not elsewhere classified
spellingShingle Mechanical engineering not elsewhere classified
untagged
Mechanical Engineering not elsewhere classified
Ed Humphrey
Nick Morris
Ramin Rahmani
Homer Rahnejat
Greg Rapson
A test procedure to investigate lubricant-surface combination for high performance racing transmissions
description Compact light weight and dry sump (significantly reduced volume of lubricant) are the desired attributes for high performance racing transmissions, whilst improving upon efficiency and reliability remain paramount objectives. The complex multi-objective nature of this task points to an integrated approach to lubricant-mechanical system optimisation. The extreme operating conditions in racing transmissions, such as contact kinematics and thermal loading present significant tribological challenges. Thin lubricant films in non-Newtonian shear are subjected to mixed thermo-elastohydrodynamic regime of lubrication. Under these conditions boundary active lubricant species often determine the contact tribological performance rather than the bulk rheological properties of the lubricant itself. Therefore, the interaction of lubricant additive package with the contacting solid surfaces is the key to an optimised solution. The paper investigates the lubricant-surface interfacial effect upon frictional characteristics in contact conditions which are representative of gear teeth meshing conditions in high performance transmissions. The study uses pin-on-disc tribometry. As the contact conditions are mainly governed by the formation of surface-adhered tribo-films, their effect upon frictional characteristics is further investigated through use of atomic force microscopy (AFM) in lateral force mode (LFM). A test procedure is presented to benchmark lubricant additive package-surface combinations for improved tribological performance. The investigation takes into account surface material, surface topography and lubricant additive package, all of which affect the tribo-chemical absorption or bonding of a thin film to the contacting surfaces. The test protocol also includes surface chemical spectrometry and Scanning Electron Microscopy (SEM). The presented methodology has not hitherto been reported in literature.
format Default
Conference proceeding
author Ed Humphrey
Nick Morris
Ramin Rahmani
Homer Rahnejat
Greg Rapson
author_facet Ed Humphrey
Nick Morris
Ramin Rahmani
Homer Rahnejat
Greg Rapson
author_sort Ed Humphrey (3235584)
title A test procedure to investigate lubricant-surface combination for high performance racing transmissions
title_short A test procedure to investigate lubricant-surface combination for high performance racing transmissions
title_full A test procedure to investigate lubricant-surface combination for high performance racing transmissions
title_fullStr A test procedure to investigate lubricant-surface combination for high performance racing transmissions
title_full_unstemmed A test procedure to investigate lubricant-surface combination for high performance racing transmissions
title_sort test procedure to investigate lubricant-surface combination for high performance racing transmissions
publishDate 2017
url https://hdl.handle.net/2134/26550
_version_ 1799638139800649728