The use of inorganic process control agents to mill titanium‑niobium powders suitable for the selective laser melting process

Alloying titanium (Ti) with niobium (Nb) offers the ability to develop a low-stiffness Ti alloy. The established methodologies for the fabrication of powders suitable for SLM processes are based on atomisation processes, which require high volume powder production to be financially viable. Consequen...

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Main Authors: James Borgman, Paul Conway, Carmen Torres
Format: Default Article
Published: 2022
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Online Access:https://hdl.handle.net/2134/19825069.v1
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spelling rr-article-198250692022-05-22T00:00:00Z The use of inorganic process control agents to mill titanium‑niobium powders suitable for the selective laser melting process James Borgman (5596973) Paul Conway (1249635) Carmen Torres (1259328) Mechanical engineering not elsewhere classified Ball milling Selective laser melting Mechanical alloying Titanium Calcium Mechanical Engineering <p>Alloying titanium (Ti) with niobium (Nb) offers the ability to develop a low-stiffness Ti alloy. The established methodologies for the fabrication of powders suitable for SLM processes are based on atomisation processes, which require high volume powder production to be financially viable. Consequently, these are unsuited for small batches used in bespoke alloys (e.g., Ti-Nb alloys). This work highlights the potential for milled powders as a cheaper feedstock for the SLM process. When following the established practice of using organic PCAs, this leads to the creation of interstitial phases during SLM fabrication. To alleviate that, this study puts forward the use of inorganic PCAs, such as tin (Sn) and calcium (Ca), to produce SLM-suitable powder. The use of inorganic PCAs, especially Ca, is effective, rendering the resultant powder physical properties appropriate for the SLM process. These inorganic PCAs allow the fabrication of homogeneous Ti-Nb alloys with suitable hardness.</p> 2022-05-22T00:00:00Z Text Journal contribution 2134/19825069.v1 https://figshare.com/articles/journal_contribution/The_use_of_inorganic_process_control_agents_to_mill_titanium_niobium_powders_suitable_for_the_selective_laser_melting_process/19825069 CC BY 4.0
institution Loughborough University
collection Figshare
topic Mechanical engineering not elsewhere classified
Ball milling
Selective laser melting
Mechanical alloying
Titanium
Calcium
Mechanical Engineering
spellingShingle Mechanical engineering not elsewhere classified
Ball milling
Selective laser melting
Mechanical alloying
Titanium
Calcium
Mechanical Engineering
James Borgman
Paul Conway
Carmen Torres
The use of inorganic process control agents to mill titanium‑niobium powders suitable for the selective laser melting process
description Alloying titanium (Ti) with niobium (Nb) offers the ability to develop a low-stiffness Ti alloy. The established methodologies for the fabrication of powders suitable for SLM processes are based on atomisation processes, which require high volume powder production to be financially viable. Consequently, these are unsuited for small batches used in bespoke alloys (e.g., Ti-Nb alloys). This work highlights the potential for milled powders as a cheaper feedstock for the SLM process. When following the established practice of using organic PCAs, this leads to the creation of interstitial phases during SLM fabrication. To alleviate that, this study puts forward the use of inorganic PCAs, such as tin (Sn) and calcium (Ca), to produce SLM-suitable powder. The use of inorganic PCAs, especially Ca, is effective, rendering the resultant powder physical properties appropriate for the SLM process. These inorganic PCAs allow the fabrication of homogeneous Ti-Nb alloys with suitable hardness.
format Default
Article
author James Borgman
Paul Conway
Carmen Torres
author_facet James Borgman
Paul Conway
Carmen Torres
author_sort James Borgman (5596973)
title The use of inorganic process control agents to mill titanium‑niobium powders suitable for the selective laser melting process
title_short The use of inorganic process control agents to mill titanium‑niobium powders suitable for the selective laser melting process
title_full The use of inorganic process control agents to mill titanium‑niobium powders suitable for the selective laser melting process
title_fullStr The use of inorganic process control agents to mill titanium‑niobium powders suitable for the selective laser melting process
title_full_unstemmed The use of inorganic process control agents to mill titanium‑niobium powders suitable for the selective laser melting process
title_sort use of inorganic process control agents to mill titanium‑niobium powders suitable for the selective laser melting process
publishDate 2022
url https://hdl.handle.net/2134/19825069.v1
_version_ 1798272990111072256