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Continuous contact transfer behavior in bypass coupling triple-wire indirect arc welding
Continuous contact transfer mode in bypass coupling triple-wire indirect arc welding (BCTW-GIA) is proposed to pursue an optional way to ensure the high deposition rate and obtain stable depositing process. The arc behaviors, droplet transfer, and process stability with different distance between th...
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| Published in: | International journal of advanced manufacturing technology 2024-05, Vol.132 (1-2), p.99-111 |
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| Main Authors: | , , , |
| Format: | Article |
| Language: | English |
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| cites | cdi_FETCH-LOGICAL-c270t-1d034a7aefc9f4648156beed726c039cee71c70bb4a6576057a45df41d3ad5d23 |
| container_end_page | 111 |
| container_issue | 1-2 |
| container_start_page | 99 |
| container_title | International journal of advanced manufacturing technology |
| container_volume | 132 |
| creator | Liu, Liming Xu, Guomin Li, Hao Ba, Xianli |
| description | Continuous contact transfer mode in bypass coupling triple-wire indirect arc welding (BCTW-GIA) is proposed to pursue an optional way to ensure the high deposition rate and obtain stable depositing process. The arc behaviors, droplet transfer, and process stability with different distance between the tips (
d
1
) of the main wire and side wires and the feeding speed of main wire (FSM) were studied. With the increase
d
1
and FSM, the droplet transfer mode of main wire varied from explosive transfer to short-circuit transfer to bridge transfer. When the
d
1
was greater than 4 mm, the continuous contact transfer bypass coupling triple-wire indirect arc welding can be realized and the welding process stability was improved. With the
d
1
adjusted from 0 to 6 mm, the standard deviation of the current dropped from 123.8 to 53.8 and its variation coefficient from 117.33 to 39.24% at FSM = 1 m/min. The weld penetration and weld width reduced with the FSM increasing, while the weld reinforcement gradually increased. |
| doi_str_mv | 10.1007/s00170-024-13232-4 |
| format | article |
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d
1
) of the main wire and side wires and the feeding speed of main wire (FSM) were studied. With the increase
d
1
and FSM, the droplet transfer mode of main wire varied from explosive transfer to short-circuit transfer to bridge transfer. When the
d
1
was greater than 4 mm, the continuous contact transfer bypass coupling triple-wire indirect arc welding can be realized and the welding process stability was improved. With the
d
1
adjusted from 0 to 6 mm, the standard deviation of the current dropped from 123.8 to 53.8 and its variation coefficient from 117.33 to 39.24% at FSM = 1 m/min. The weld penetration and weld width reduced with the FSM increasing, while the weld reinforcement gradually increased.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-024-13232-4</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Arc deposition ; Arc welding ; CAE) and Design ; Coefficient of variation ; Computer-Aided Engineering (CAD ; Coupling ; Droplets ; Engineering ; Exploding wires ; Industrial and Production Engineering ; Mechanical Engineering ; Media Management ; Original Article ; Short circuits ; Stability ; Wire</subject><ispartof>International journal of advanced manufacturing technology, 2024-05, Vol.132 (1-2), p.99-111</ispartof><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2024. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><cites>FETCH-LOGICAL-c270t-1d034a7aefc9f4648156beed726c039cee71c70bb4a6576057a45df41d3ad5d23</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><link.rule.ids>315,783,787,27936,27937</link.rule.ids></links><search><creatorcontrib>Liu, Liming</creatorcontrib><creatorcontrib>Xu, Guomin</creatorcontrib><creatorcontrib>Li, Hao</creatorcontrib><creatorcontrib>Ba, Xianli</creatorcontrib><title>Continuous contact transfer behavior in bypass coupling triple-wire indirect arc welding</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>Continuous contact transfer mode in bypass coupling triple-wire indirect arc welding (BCTW-GIA) is proposed to pursue an optional way to ensure the high deposition rate and obtain stable depositing process. The arc behaviors, droplet transfer, and process stability with different distance between the tips (
d
1
) of the main wire and side wires and the feeding speed of main wire (FSM) were studied. With the increase
d
1
and FSM, the droplet transfer mode of main wire varied from explosive transfer to short-circuit transfer to bridge transfer. When the
d
1
was greater than 4 mm, the continuous contact transfer bypass coupling triple-wire indirect arc welding can be realized and the welding process stability was improved. With the
d
1
adjusted from 0 to 6 mm, the standard deviation of the current dropped from 123.8 to 53.8 and its variation coefficient from 117.33 to 39.24% at FSM = 1 m/min. The weld penetration and weld width reduced with the FSM increasing, while the weld reinforcement gradually increased.</description><subject>Arc deposition</subject><subject>Arc welding</subject><subject>CAE) and Design</subject><subject>Coefficient of variation</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Coupling</subject><subject>Droplets</subject><subject>Engineering</subject><subject>Exploding wires</subject><subject>Industrial and Production Engineering</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Short circuits</subject><subject>Stability</subject><subject>Wire</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2024</creationdate><recordtype>article</recordtype><recordid>eNp9kE1LxDAQhoMouK7-AU8Fz9HJR5P2KItfsOBFwVtIk3TNUtOatC77781awZunGZjnfQcehC4JXBMAeZMAiAQMlGPCKKOYH6EF4YxhBqQ8RgugosJMiuoUnaW0zbggolqgt1UfRh-mfkqFyas2YzFGHVLrYtG4d_3l-1j4UDT7QacDMw2dD5sM-aFzeOejy2ebR07qaIqd62wGztFJq7vkLn7nEr3e372sHvH6-eFpdbvGhkoYMbHAuJbataZuueAVKUXjnJVUGGC1cU4SI6FpuBalFFBKzUvbcmKZtqWlbImu5t4h9p-TS6Pa9lMM-aViwKSEGihkis6UiX1K0bVqiP5Dx70ioA4G1WxQZYPqx6DiOcTmUMpw2Lj4V_1P6ht1R3TZ</recordid><startdate>20240501</startdate><enddate>20240501</enddate><creator>Liu, Liming</creator><creator>Xu, Guomin</creator><creator>Li, Hao</creator><creator>Ba, Xianli</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope></search><sort><creationdate>20240501</creationdate><title>Continuous contact transfer behavior in bypass coupling triple-wire indirect arc welding</title><author>Liu, Liming ; Xu, Guomin ; Li, Hao ; Ba, Xianli</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c270t-1d034a7aefc9f4648156beed726c039cee71c70bb4a6576057a45df41d3ad5d23</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2024</creationdate><topic>Arc deposition</topic><topic>Arc welding</topic><topic>CAE) and Design</topic><topic>Coefficient of variation</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Coupling</topic><topic>Droplets</topic><topic>Engineering</topic><topic>Exploding wires</topic><topic>Industrial and Production Engineering</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Original Article</topic><topic>Short circuits</topic><topic>Stability</topic><topic>Wire</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Liu, Liming</creatorcontrib><creatorcontrib>Xu, Guomin</creatorcontrib><creatorcontrib>Li, Hao</creatorcontrib><creatorcontrib>Ba, Xianli</creatorcontrib><collection>CrossRef</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Liu, Liming</au><au>Xu, Guomin</au><au>Li, Hao</au><au>Ba, Xianli</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Continuous contact transfer behavior in bypass coupling triple-wire indirect arc welding</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2024-05-01</date><risdate>2024</risdate><volume>132</volume><issue>1-2</issue><spage>99</spage><epage>111</epage><pages>99-111</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>Continuous contact transfer mode in bypass coupling triple-wire indirect arc welding (BCTW-GIA) is proposed to pursue an optional way to ensure the high deposition rate and obtain stable depositing process. The arc behaviors, droplet transfer, and process stability with different distance between the tips (
d
1
) of the main wire and side wires and the feeding speed of main wire (FSM) were studied. With the increase
d
1
and FSM, the droplet transfer mode of main wire varied from explosive transfer to short-circuit transfer to bridge transfer. When the
d
1
was greater than 4 mm, the continuous contact transfer bypass coupling triple-wire indirect arc welding can be realized and the welding process stability was improved. With the
d
1
adjusted from 0 to 6 mm, the standard deviation of the current dropped from 123.8 to 53.8 and its variation coefficient from 117.33 to 39.24% at FSM = 1 m/min. The weld penetration and weld width reduced with the FSM increasing, while the weld reinforcement gradually increased.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-024-13232-4</doi><tpages>13</tpages></addata></record> |
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| identifier | ISSN: 0268-3768 |
| ispartof | International journal of advanced manufacturing technology, 2024-05, Vol.132 (1-2), p.99-111 |
| issn | 0268-3768 1433-3015 |
| language | eng |
| recordid | cdi_proquest_journals_3037709020 |
| source | Springer Link |
| subjects | Arc deposition Arc welding CAE) and Design Coefficient of variation Computer-Aided Engineering (CAD Coupling Droplets Engineering Exploding wires Industrial and Production Engineering Mechanical Engineering Media Management Original Article Short circuits Stability Wire |
| title | Continuous contact transfer behavior in bypass coupling triple-wire indirect arc welding |
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