Designing a snap-gauge for controlling the diameter of the front journal of the countershaft

The article presents the results of design calculations of the calibrator for the conditions of serial repair production. The snap-gauge has designed to control the diameter of the front journal of the intermediate shaft of ZMZ engines during repairs by grinding under a sleeve of repair size and to...

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Main Authors: Shkaruba, N. Zh, Leonov, O. A., Temasova, G. N., Vergazova, Yu. G., Petrovsky, D. I.
Format: Conference Proceeding
Language:English
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Mathematical analysis
Repair
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Leonov, O. A.
Temasova, G. N.
Vergazova, Yu. G.
Petrovsky, D. I.
description The article presents the results of design calculations of the calibrator for the conditions of serial repair production. The snap-gauge has designed to control the diameter of the front journal of the intermediate shaft of ZMZ engines during repairs by grinding under a sleeve of repair size and to ensure the quality of fit. The tolerance for the production of the go and not-go sides has determined, which is equal to 4 µm. The magnitude of the inward shift in the middle of the tolerance interval of the passage side of the snap-gauge was 3.5 µm. The limit value of wear, which has checked with a control plug-gauge, was +3 microns. The tolerance for the manufacture of the dimensions of the control plug-gauge has also determined, which was 1.5 microns, and the limiting dimensions of the control plug-gauge has calculated. Taking into account the calculated values, has built a diagram of the location of the snap-gauge tolerance interval for controlling the shaft size 048.8−0.041−0.016.
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subjects Mathematical analysis
Repair
title Designing a snap-gauge for controlling the diameter of the front journal of the countershaft
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