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Optimisation of face milling operations with structural chatter using a stability model based process planning methodology
Heavy-duty milling processes find productivity limitations due to chatter vibrations related to the dynamic flexibility of the machine tool structure. In high-speed machining, the critical dynamic properties and the resultant process stability are highly dependent on the tool or tool holder and not...
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Published in: | International journal of advanced manufacturing technology 2014, Vol.70 (1-4), p.559-571 |
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container_title | International journal of advanced manufacturing technology |
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creator | Iglesias, A. Munoa, J. Ciurana, J. |
description | Heavy-duty milling processes find productivity limitations due to chatter vibrations related to the dynamic flexibility of the machine tool structure. In high-speed machining, the critical dynamic properties and the resultant process stability are highly dependent on the tool or tool holder and not on the machined part, the machining position or the feed direction. The latter factors have, however, a significant impact on stability of heavy-duty operations, which makes the current stability models unsuitable for the stability prediction of this kind of operations. The present study proposes a standard stability model with specific improvements focused on heavy-duty operations, considering the whole workspace and feed directions. This model is used as the basis for the development of a universal process planning and tool selection methodology. Finally, the proposed method is experimentally verified in two practical cases, where a typical steel roughing operation is successfully optimised for two different machines. The usefulness of the developed methodology is demonstrated. |
doi_str_mv | 10.1007/s00170-013-5199-z |
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In high-speed machining, the critical dynamic properties and the resultant process stability are highly dependent on the tool or tool holder and not on the machined part, the machining position or the feed direction. The latter factors have, however, a significant impact on stability of heavy-duty operations, which makes the current stability models unsuitable for the stability prediction of this kind of operations. The present study proposes a standard stability model with specific improvements focused on heavy-duty operations, considering the whole workspace and feed directions. This model is used as the basis for the development of a universal process planning and tool selection methodology. Finally, the proposed method is experimentally verified in two practical cases, where a typical steel roughing operation is successfully optimised for two different machines. 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In high-speed machining, the critical dynamic properties and the resultant process stability are highly dependent on the tool or tool holder and not on the machined part, the machining position or the feed direction. The latter factors have, however, a significant impact on stability of heavy-duty operations, which makes the current stability models unsuitable for the stability prediction of this kind of operations. The present study proposes a standard stability model with specific improvements focused on heavy-duty operations, considering the whole workspace and feed directions. This model is used as the basis for the development of a universal process planning and tool selection methodology. Finally, the proposed method is experimentally verified in two practical cases, where a typical steel roughing operation is successfully optimised for two different machines. The usefulness of the developed methodology is demonstrated.</description><subject>CAE) and Design</subject><subject>Chatter</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Dynamic stability</subject><subject>Engineering</subject><subject>Face milling</subject><subject>Feed direction</subject><subject>High speed machining</subject><subject>Industrial and Production Engineering</subject><subject>Machine tools</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Methodology</subject><subject>Milling (machining)</subject><subject>Optimization</subject><subject>Original Article</subject><subject>Process planning</subject><subject>Tool holders</subject><subject>Vibration</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2014</creationdate><recordtype>article</recordtype><recordid>eNp1kE9PxCAQxYnRxHX1A3gj8YxCaQs9mo3_kk32omdCge6yoaUCjdn99LLWxJOnmWR-b2beA-CW4HuCMXuIGBOGESYUVaRp0PEMLEhJKaKYVOdggYuaI8pqfgmuYtxnuiY1X4DjZky2t1Em6wfoO9hJZWBvnbPDFvrRhJ9JhF827WBMYVJpCtJBtZMpmQCneAJlHsnWOpsOsPfaONjKaDQcg1cmRjg6OQwnsDdp57V3fnu4BheddNHc_NYl-Hh-el-9ovXm5W31uEaKkjohVXKGdW5JSbTSjBKlsjGuCto1FWdtY7guVXaueVXVsuVYtaplTds0rGsYXYK7eW9-5nMyMYm9n8KQT4qiqIsSY1ziTJGZUsHHGEwnxmB7GQ6CYHGKWMwRi3xInCIWx6wpZk3M7LA14W_z_6JvEZSByA</recordid><startdate>2014</startdate><enddate>2014</enddate><creator>Iglesias, A.</creator><creator>Munoa, J.</creator><creator>Ciurana, J.</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>2014</creationdate><title>Optimisation of face milling operations with structural chatter using a stability model based process planning methodology</title><author>Iglesias, A. ; Munoa, J. ; Ciurana, J.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c316t-c4870d316141dcd731cc4338c23f9587b9e8d4c013d8556ab80cbcb79b997f973</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2014</creationdate><topic>CAE) and Design</topic><topic>Chatter</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Dynamic stability</topic><topic>Engineering</topic><topic>Face milling</topic><topic>Feed direction</topic><topic>High speed machining</topic><topic>Industrial and Production Engineering</topic><topic>Machine tools</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Methodology</topic><topic>Milling (machining)</topic><topic>Optimization</topic><topic>Original Article</topic><topic>Process planning</topic><topic>Tool holders</topic><topic>Vibration</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Iglesias, A.</creatorcontrib><creatorcontrib>Munoa, J.</creatorcontrib><creatorcontrib>Ciurana, J.</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Iglesias, A.</au><au>Munoa, J.</au><au>Ciurana, J.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Optimisation of face milling operations with structural chatter using a stability model based process planning methodology</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2014</date><risdate>2014</risdate><volume>70</volume><issue>1-4</issue><spage>559</spage><epage>571</epage><pages>559-571</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>Heavy-duty milling processes find productivity limitations due to chatter vibrations related to the dynamic flexibility of the machine tool structure. In high-speed machining, the critical dynamic properties and the resultant process stability are highly dependent on the tool or tool holder and not on the machined part, the machining position or the feed direction. The latter factors have, however, a significant impact on stability of heavy-duty operations, which makes the current stability models unsuitable for the stability prediction of this kind of operations. The present study proposes a standard stability model with specific improvements focused on heavy-duty operations, considering the whole workspace and feed directions. This model is used as the basis for the development of a universal process planning and tool selection methodology. Finally, the proposed method is experimentally verified in two practical cases, where a typical steel roughing operation is successfully optimised for two different machines. 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subjects | CAE) and Design Chatter Computer-Aided Engineering (CAD Dynamic stability Engineering Face milling Feed direction High speed machining Industrial and Production Engineering Machine tools Mechanical Engineering Media Management Methodology Milling (machining) Optimization Original Article Process planning Tool holders Vibration |
title | Optimisation of face milling operations with structural chatter using a stability model based process planning methodology |
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