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Thickness change and springback of cold roll bonded aluminum/copper clad sheets in air bending process
In this article, an advanced analytical formulation is developed to predict thickness change of an aluminum/copper clad sheet. Springback analytical formulation is also introduced using the combination of advanced and primary bending theories in air bending process. Experiments were performed to ver...
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Published in: | Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture Journal of engineering manufacture, 2017-03, Vol.231 (4), p.675-689 |
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container_title | Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture |
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creator | Habibi Parsa, Mohammad Mohammadi, Seyed Vahid Mohseni, Ehsan |
description | In this article, an advanced analytical formulation is developed to predict thickness change of an aluminum/copper clad sheet. Springback analytical formulation is also introduced using the combination of advanced and primary bending theories in air bending process. Experiments were performed to verify analytical results and to investigate the effect of different geometrical parameters such as punch stroke, die opening, punch radius and setting condition on the springback. It was observed that die opening had the most striking effect, while setting condition had a negligible effect on springback. On the other hand, setting condition played a crucial role on thickness change in bent clad sheets. Clad sheet thickened in the Al/Cu setting condition, while in the Cu/Al setting it thinned. Finite element method simulation was also applied to verify analytical predictions of the thickness change and study stress distribution in the layers of the clad sheet. Good correlation was observed between analytical and numerical results. |
doi_str_mv | 10.1177/0954405415578724 |
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Springback analytical formulation is also introduced using the combination of advanced and primary bending theories in air bending process. Experiments were performed to verify analytical results and to investigate the effect of different geometrical parameters such as punch stroke, die opening, punch radius and setting condition on the springback. It was observed that die opening had the most striking effect, while setting condition had a negligible effect on springback. On the other hand, setting condition played a crucial role on thickness change in bent clad sheets. Clad sheet thickened in the Al/Cu setting condition, while in the Cu/Al setting it thinned. Finite element method simulation was also applied to verify analytical predictions of the thickness change and study stress distribution in the layers of the clad sheet. 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Part B, Journal of engineering manufacture</title><description>In this article, an advanced analytical formulation is developed to predict thickness change of an aluminum/copper clad sheet. Springback analytical formulation is also introduced using the combination of advanced and primary bending theories in air bending process. Experiments were performed to verify analytical results and to investigate the effect of different geometrical parameters such as punch stroke, die opening, punch radius and setting condition on the springback. It was observed that die opening had the most striking effect, while setting condition had a negligible effect on springback. On the other hand, setting condition played a crucial role on thickness change in bent clad sheets. Clad sheet thickened in the Al/Cu setting condition, while in the Cu/Al setting it thinned. Finite element method simulation was also applied to verify analytical predictions of the thickness change and study stress distribution in the layers of the clad sheet. Good correlation was observed between analytical and numerical results.</description><subject>Aluminum</subject><subject>Bending</subject><subject>Cold rolling</subject><subject>Copper</subject><subject>Finite element method</subject><subject>Sheets</subject><subject>Springback</subject><subject>Stress distribution</subject><subject>Thickness</subject><issn>0954-4054</issn><issn>2041-2975</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2017</creationdate><recordtype>article</recordtype><recordid>eNp1kDFPwzAQhS0EEqWwM1piDrVju3FGVAFFqsRS5uhin9u0qR3sZuDf46oMCIlbbrj3vqd7hNxz9sh5Vc1YraRkSnKlKl2V8oJMSiZ5UdaVuiST07k43a_JTUo7lqcSYkLcetuZvceUqNmC3yAFb2kaYuc3LZg9DY6a0FsaQ9_TNniLlkI_Hjo_HmYmDANGanrIni3iMdHOU-gibdHbjKBDDCbDb8mVgz7h3c-eko-X5_ViWazeX98WT6vCCFYfCzk3lom6tnrOWwfMMl1DWbXKaddyLZyxtkYOwFCVYLUQhoNA5rgTBq0TU_Jw5ubczxHTsdmFMfoc2XCtWcnlXKmsYmeViSGliK7J_x4gfjWcNac2m79tZktxtiTY4C_of_pvzgh1wg</recordid><startdate>201703</startdate><enddate>201703</enddate><creator>Habibi Parsa, Mohammad</creator><creator>Mohammadi, Seyed Vahid</creator><creator>Mohseni, Ehsan</creator><general>SAGE Publications</general><general>SAGE PUBLICATIONS, INC</general><scope>AAYXX</scope><scope>CITATION</scope><scope>7TB</scope><scope>8FD</scope><scope>F28</scope><scope>FR3</scope></search><sort><creationdate>201703</creationdate><title>Thickness change and springback of cold roll bonded aluminum/copper clad sheets in air bending process</title><author>Habibi Parsa, Mohammad ; Mohammadi, Seyed Vahid ; Mohseni, Ehsan</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c309t-46cd0399d861bfa0d089a27b5f8fb183fcdd9e1aa0e52ad833c1a3e0f1f3cedf3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2017</creationdate><topic>Aluminum</topic><topic>Bending</topic><topic>Cold rolling</topic><topic>Copper</topic><topic>Finite element method</topic><topic>Sheets</topic><topic>Springback</topic><topic>Stress distribution</topic><topic>Thickness</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Habibi Parsa, Mohammad</creatorcontrib><creatorcontrib>Mohammadi, Seyed Vahid</creatorcontrib><creatorcontrib>Mohseni, Ehsan</creatorcontrib><collection>CrossRef</collection><collection>Mechanical & Transportation Engineering Abstracts</collection><collection>Technology Research Database</collection><collection>ANTE: Abstracts in New Technology & Engineering</collection><collection>Engineering Research Database</collection><jtitle>Proceedings of the Institution of Mechanical Engineers. 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Springback analytical formulation is also introduced using the combination of advanced and primary bending theories in air bending process. Experiments were performed to verify analytical results and to investigate the effect of different geometrical parameters such as punch stroke, die opening, punch radius and setting condition on the springback. It was observed that die opening had the most striking effect, while setting condition had a negligible effect on springback. On the other hand, setting condition played a crucial role on thickness change in bent clad sheets. Clad sheet thickened in the Al/Cu setting condition, while in the Cu/Al setting it thinned. Finite element method simulation was also applied to verify analytical predictions of the thickness change and study stress distribution in the layers of the clad sheet. 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subjects | Aluminum Bending Cold rolling Copper Finite element method Sheets Springback Stress distribution Thickness |
title | Thickness change and springback of cold roll bonded aluminum/copper clad sheets in air bending process |
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